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ALLISON 1000/2000 TechTran

$35.00
SKU:
ALLISON 1000/2000
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Product Overview

The Allison Generation 1 - 1000/2000 Transmission found in 2000 and up C and K Series trucks. This Allison 1000/2000 Technical Manual covers assembly, dis-assembly, diagnosis, troubleshooting and electronic controls & operation.

CLUTCH AND SOLENOID APPLICATION CHART........................................................................................................................................................................ 4

TRANSMISSION IDENTIFICATION TAG INFORMATION........................................................................................................................................................................ 5

GENERAL DESCRIPTION AND OPERATION........................................................................................................................................................................ 6

ELECTRICAL OPERATION........................................................................................................................................................................ 9

THROTTLE POSITION SENSOR..................................................................................................................................................................... 10

NEUTRAL START BACK UP SWITCH...................................................................................................................................................................... 11

TRANSMISSION CONTROL MODULE CONNECTOR IDENTIFICATION..................................................................................................................................................................... 12

DIAGNOSTIC TROUBLE CODE IDENTIFICATION..................................................................................................................................................................... 14

SOLENOID IDENTIFICATION AND OPERATION..................................................................................................................................................................... 16

INTERNAL WIRING HARNESS SCHEMATIC AND RESISTANCE CHART..................................................................................................................................................................... 18

EXTERNAL WIRING HARNESS SCHEMATIC AND TERMINAL IDENTIFICATION..................................................................................................................................................................... 19

PRESSURE SWITCH ASSEMBLY IDENTIFICATION AND OPERATION..................................................................................................................................................................... 20

RETRIEVING DIAGNOSTIC TROUBLE CODES..................................................................................................................................................................... 22

LINE PRESSURE TESTS..................................................................................................................................................................... 23

BELL HOUSING OIL PASSAGE IDENTIFICATION..................................................................................................................................................................... 24

MAIN CASE "FRONT" OIL PASSAGE IDENTIFICATION..................................................................................................................................................................... 26

MAIN CASE "REAR" OIL PASSAGE IDENTIFICATION..................................................................................................................................................................... 27

OIL PUMP COVER OIL PASSAGE IDENTIFICATION..................................................................................................................................................................... 29

SHIFT VALVE BODY OIL PASSAGE IDENTIFICATION..................................................................................................................................................................... 31

MAIN VALVE BODY "TOP VIEW" OIL PASSAGE IDENTIFICATION..................................................................................................................................................................... 32

MAIN VALVE BODY "BOTTOM VIEW" OIL PASSAGE IDENTIFICATION..................................................................................................................................................................... 33

MAIN CASE "BOTTOM VIEW" OIL PASSAGE IDENTIFICATION...................................................................................................................................... 35

TRANSMISSION DISASSEMBLY PROCESS..................................................................................................................................................................... 36

COMPONENT REBUILD

TRANSMISSION CASE ASSEMBLY.............................................................................................................................................................. 53

OIL PUMP AND BELLHOUSING ASSEMBLY.............................................................................................................................................................. 55

FOUR DIFFERENT BELL HOUSINGS IDENTIFICATION.............................................................................................................................................................. 66

C1/C2 CLUTCH HOUSING ASSEMBLY.............................................................................................................................................................. 68

C1/C2 CLUTCH HOUSING SNAP RING IDENTIFICATION.............................................................................................................................................................. 72

VALVE BODY ASSEMBLY.............................................................................................................................................................. 80

SOLENOID AIR CHECKS.............................................................................................................................................................. 83

EXTENSION HOUSING ASSEMBLY.............................................................................................................................................................. 91

GEAR TRAIN PARTS.............................................................................................................................................................. 96

CASE CLUTCH PARTS............................................................................................................................................................ 100

FINAL TRANSMISSION ASSEMBLY PROCESS................................................................................................................................................................... 102

BOLT IDENTIFICATION CHART................................................................................................................................................................... 119

TORQUE SPECIFICATION CHART................................................................................................................................................................... 120